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Why Silver Electrode?

Silver is one of the best electrical and thermal conductor in the world.

Properties of Materials

Material

Thermal
Conductivity
W/(m•K)

Electrical
Conductivity
MS/m

Silver

407

66

Copper

384

57

Gold

310

45

Iridium

147

18

Platinum

70

10

Nickel

59

10

Plugs with Resistor

Today's spark plugs use resistors to eliminate radio frequency interference (RFI) which can affect
on-board computer systems, AM and FM radio reception, TV broadcasts and even airplane communications.
Each time the spark jumps across a gap, an electromagnetic field is created that can interfere with radio signals.
By placing a resistor in the spark plug, we can substantially reduce RFI. Furthermore, the use of non-resistor
plugs with today's complex computer systems can result in driveability problems, loss of performance and can
even cause the computer to store trouble codes.

At one time, resistors were the weak link in spark plugs. The old technology was to make resistors out of
carbon and epoxy. Just like a spark plug wire, if excessive heat or an electrical arc developed inside the
plug (not at the electrode), the resistor could quickly be damaged and cause a misfire.

Does the standard resistor have effect on the required voltage?

About 99% of today’s cars are equipped with resistor spark plugs. Most of the standard spark plugs
and all the longlife and iridium power and our Brisk
spark plugs have a built in resistor of 5k Ohm. This has no
effect on the available voltage at the
spark plug. Often people fear the word resistor because it makes them
think the voltage and current is limited. The
resistor that is fitted in the spark plug is 5k Ohm. This is nothing
compared to the resistance of the air or the air/fuel mixture in an engine. There is no measurable effect on performance.
The
resistor is necessary to prevent problems with engine management systems, cellular telephones and datalogging
equipment. The
spark plug is the best place to put the resistor, because this is the closest you can get to the spark itself.
The
resistor value of a resistor spark plug and resistor leads and caps is less than 0.01% of the total resistor value of
the air/fuel mixture inside the engine.

 

Construction

 

 

 

 

 

 

 

 

 

 

Q&A on Spark plugs

Is the heat value of spark plugs important for a car engine?

The heat value (almost always expressed by a number in the centre of the spark plug type marking) is a very
important spark plug parameter. If a plug is chosen that is too hot for the engine, he engine may be destroyed,
if too cold a plug is chosen, the electric insulation resistance will be reduced of the spark plug insulator tip surface
and the plug will cease to ignite the mixture of petrol and air in the ignition chamber.


Should the prescribed electrode distance for spark plugs be maintained?


Of course, always use spark plugs with a prescribed electrode distance. The spark-over voltage between the
electrodes of the spark plugs depends on the electrode distance and therefore the engine ignition system is sized
by this voltage. Likewise the size of the electrode distance depends on the ratio of fuel and air. However what is
decisive is the electrode distance the moment the spark plug replacement interval is reached. Therefore, in some
cases multi-electrode spark plugs or plugs with better quality electrodes such as new ones may have greater electrode
distance.


It is possible to replace spark plugs with various spark gap design?


Generally preference should be given of replacing a spark gap with the same design, nevertheless this does not mean
that spark plugs of different design are worse than the original. In some cases a higher engine output or reduction in
consumption may be achieved.


Do original spark plugs have to be used?

A spark plug is a spare part of an engine that is normalised by international standards. It can therefore be replaced
by a different type of spark plug and it is not important who produced it. However what is important is that it is a good
quality product. Quality systems guarantee product quality. The most well known systems are ISO 9001, VDA 6.1 and
QS 9000. Some car manufacturers condition the guarantee to a car by using the original spare parts and include the
spark plugs among these. This condition is not technically justified.


Why do some spark plugs have a replacement interval of 15 000, 20 000, 30 000, 60 000 and 90 000 km?


The replacement interval depends on the spark gap design of spark plugs and the material used. Generally multi-electrode
plugs and plugs with electrodes made of noble metals have a higher replacement interval than single-electrode ones.


Is it good to replace the spark plug before the expiry of the replacement interval?


The replacement interval is set at an optimum for spark plugs operating in engines. The older the engine, the worse the
conditions for the operation of the spark plugs. Therefore it is good to replace plugs sooner in older engines than waiting
until the replacement interval expires.


What is used to test the correction function of spark plugs?

Today’s engines and spark plugs are of such high quality that during their replacement interval spark plugs are only given
a preventive check. (We recommend once a year)


How do I know when spark plugs need to be replaced?


The first reason for replacing spark plugs is the expiry of their replacement interval. Another signal for replacement is
the jerking of the engine during its acceleration or worse starts. However this may also be caused by the bad condition
of high-voltage cables, cable terminals or the ignition system.


Can BRISK spark plugs be compared with competing top world brands?


BRISK spark plugs are totally comparable with the products of top world firms. They are manufactured in the
production process of a certified quality system as required by car manufacturers in Europe and
America – ISO 9001, VDA 6.1, QS 9000. Among other things these systems guarantee global purchase of
material, supplier assessment, cooperation in engine development, production process management and so on.

 

 

How to tell the health of your car by looking at spark plug

A tan colored plug means that the engine is running normal and the air/fuel mixture is correct. This is the correct color a spark plug should be and it tells you everything is fine with the engine. You would install a new properly gapped plug. When installing a new plug, replace the old one with the same heat range. This plug shows normal wear in the center electrode. A new plug would have square edges that helps the plug fire better.

This plug is worn out from being used for a long period of time. Notice how the center electrode is round and worn from use. A spark plug that is worn takes a lot more voltage to fire and can cause poor engine running.

This plug shows what can happen when something hits the spark plug. Something from inside the engine has hit the plug and this problem must be repaired before running the engine further. Make sure the spark plug is the correct length for the engine.

Excessive detonation has caused the porcelain on this plug to break away. If this engine is allowed to run, engine damage can occur. Make sure the fuel octane is high enough for the engines requirements.

A white colored plug is caused by engine overheating. Failure to repair this engine will result in severe engine damage. Common causes for this are:

Incorrect spark plug (too hot heat range).

Low octane fuel.

Timing is not set properly.

Cooling problems, (dirty cylinder fins, no or low water if water cooled, low or no engine oil).

Carburetor air/fuel mixture is too lean (too much air).

Leaking crankshaft seals, no oil, base or head gasket leaks, or crankcase leaks on two stroke engines.

 

This plug has ash deposits which are light brownish deposits that are encrusted to the ground and/or center electrode. This situation is caused by the type of oil used and adding a fuel additive. This condition will cause a misfire. This can be also caused by changing oils in midstream.

This plug is oiled fouled, caused by poor oil control.

Pre-ignition, which will usually look as a melted center electrode and/or ground electrode. Check for incorrect heat range plug, over advanced timing, lean fuel mixtures or even hot spots or deposit accumulation inside the combustion chamber.

Sustained Pre-ignition, which will usually look as a melted or missing center electrode and/or ground electrode as well as a destroyed insulator. Check for incorrect heat range plug, over advanced timing, lean fuel mixtures or even hot spots or deposit accumulation inside the combustion chamber.

Splashed deposits look as if they are small islands of contaminants on the insulator. This is usually caused by dirty carburetor bores or air intake.

A black dry fluffy colored plug is caused by deposits from a carburetor that is running too rich (too much gas), or excessive idling on some engines. Black smoke coming from the exhaust is a sign of a rich air/fuel mixture. The rich air/fuel mixture must be repaired before installing a new spark plug. Common causes for a rich air/fuel mixture are:

dirty air filter.

air mixture screw or carburetor needs adjusting.

choke is sticking.

carburetor float height is out of adjustment or float is sticking open.

 

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